Case Study 2

40 Years Experience

Short and Long Runs

No Minimum Order

Experienced Plastic Moulding Company Based in Walsall

One of what we consider to be our Key Strengths is the fact that we work hard, have an extensive knowledge and experience of our industry and always try to find a solution or a way to “get around” a problem

We were recently approached, through a company we already mould for, based nearby to us in Walsall, who have injection moulded parts made elsewhere – they were having major problems with a new product they had recently launched – the moulded parts were cracking and breaking under very minimal stress – the parts weren’t fit for purpose and were being returned to them.

They had spoke with their current moulder who couldn’t explain or understand why the parts were failing. We suggested they send us some samples, both good and failed and come and see us to discuss. We arranged for one of our Raw Material suppliers technical people to also attend.

Upon seeing the samples it was clear ( to us anyway ) that there were two major issues, firstly the gate position was in the wrong place – affecting the material flow and causing voids / weak points, and secondly the material used ( as suggested by their current moulder ) was incorrect and no strong enough to do what they required it to. Meeting took about 20 minutes to conclude and they went back to their current moulder with these “suggestions”.

We didn’t hear anything for several months but then out of the blue last week we received a phone call to say that the current moulder moved the gate position, changed material and hey presto the parts are now not breaking and working correctly!

This tool is still elsewhere and isn’t coming to Moldwel but we have been given the opportunity to quote on a new project for this potential customer.

The point is here sometimes it is better to seek advice from elsewhere. We have contacts and relationships with experts from many different fields – materials, tool design, product design to name just a few. We are happy to discuss any projects, new or existing on a totally informal, no obligation basis .